Stop Paying Twice for Your Sand.
Every ton of sand you send to a landfill is money leaving your foundry. Why pay for disposal and new sand when you can reclaim up to 95% of your used resin sand?
Our Resin Sand Reclamation System transforms “waste” back into high-quality, reusable casting sand. By removing the residual resin film and dust, we provide a product that often performs better than new sand due to its stabilized thermal expansion.
You Are Throwing Away Profit — With Every Ton of Waste Sand
In many foundries, this happens every day:
- used sand is discarded
- new sand is purchased
- resin is consumed again
- disposal cost keeps increasing
👉 This is not production cost.
👉 This is profit leakage.
The Real Issue: Sand Is Treated as Waste, Not as Asset
If your system cannot reclaim sand efficiently:
- reuse rate stays low
- LOI remains high
- bonding performance becomes unstable
- casting defects increase
👉 You are paying more, but getting worse results.
What a Resin Sand Reclamation System Really Brings
This system is not just recycling equipment.
👉 It is a cost control system + quality stabilization system
✔ Restore Sand to Reusable Condition
Through:
- crushing and disintegration
- mechanical scrubbing
- optional thermal reclamation
👉 Remove resin film and impurities
✔ Achieve High Sand Reuse Rate
Typical result:
👉 85% – 95% reusable sand
Meaning:
- less new sand purchase
- less resin consumption
✔ Improve Sand Quality Stability
After reclamation:
- uniform grain surface
- lower LOI
- consistent bonding performance
👉 Stable sand = stable casting
✔ Reduce Overall Production Cost
Direct savings from:
- raw sand reduction
- binder consumption reduction
- disposal cost reduction
How the System Works (Engineer-Level)
Process Flow
- Waste sand collection
- Lump crushing
- Mechanical reclamation (scrubbing & friction)
- Dust removal and classification
- (Optional) Thermal reclamation
- Clean sand storage and reuse
👉 Core principle:
Clean the grain → Restore performance → Reuse efficiently
Technical Parameters (Reference Range)
| Parameter | Value |
|---|---|
| Capacity | 5–30 tons/hour |
| Reclamation Rate | 85–95% |
| LOI After Treatment | ≤0.3–0.8% |
| Power Consumption | 15–80 kW |
| Dust Emission | ≤20 mg/m³ |
| Sand Temperature | Ambient / ≤60°C |
Standards reference:
- American Foundry Society
- ISO 14001
Real Benefits You Will Feel Quickly
✔ Immediate Cost Reduction
- reduce new sand usage
- reduce resin consumption
- reduce landfill/disposal fees
✔ Better Casting Quality
- improved mold strength
- reduced defects
- smoother casting surface
✔ Stable Production Process
- predictable sand properties
- easier process control
✔ Environmental Compliance
- lower emissions
- reduced industrial waste
- support sustainable manufacturing
Mechanical vs Thermal Reclamation (Key Insight)
| Type | Mechanical | Thermal |
|---|---|---|
| Investment | Lower | Higher |
| Binder Removal | Partial | Near Complete |
| Operating Cost | Low | Medium–High |
| Application | Standard casting | High-quality casting |
👉 Smart foundries choose:
👉 Combined system (Mechanical + Thermal)
Why Choose Our System
✔ Integrated System Design
- crushing + reclamation + dust collection
- compact layout
- efficient workflow
✔ High Efficiency Reclamation
- optimized friction design
- better resin removal performance
✔ Durable & Reliable
- wear-resistant parts
- stable long-term operation
✔ Engineering-Based Solution
We do not just supply equipment.
We help you:
- calculate ROI
- design system layout
- optimize sand process
Who Needs This System
Best for:
- resin sand casting plants
- medium and large foundries
- factories with high material cost pressure
- companies facing environmental regulations
Warning Signs You Should Not Ignore
If you have:
- increasing sand cost
- high disposal expenses
- unstable reclaimed sand quality
- growing defect rate
👉 Your current system is costing you money.
What You Get When You Contact Us
Not just price.
You get:
✔ tailored system design
✔ capacity matching
✔ ROI evaluation
✔ technical guidance
Common Buyer Mistake
Choosing system based on:
- lowest price
- simple capacity
Ignoring:
- reclamation efficiency
- LOI control
- long-term savings
Result:
👉 system installed
👉 but cost still high
Real Insight from Foundry Operation
In resin sand casting:
👉 Sand should not be waste
👉 It should be reused resource
👉 Get Your Cost Reduction Solution Today
If you want to:
- reduce production cost
- improve sand reuse
- stabilize casting quality
Send us:
- hourly capacity
- sand type (furan, phenolic, etc.)
- current issues
We will provide:
👉 custom solution + technical proposal + factory quotation
Strong Call To Action
👉 Stop wasting money on discarded sand
👉 Stop increasing raw material cost
👉 Start recycling and saving
Contact us now — get professional solution within 24 hours
Whatsapp+8618765972210